About Single Screw Extruder
Technical Specification
- A.C Motor : 25HP (Make: CG.)
- A.C Motor for Feed control : 1 HP
- A.C Motor for vary cutter speed: 1 HP
- M O C: Stainless Steel.
- Production Capacity : (90-100 kg/h.)
Construction:
- Stainless Steel.
- Stainless Steel Hopper.
- Stainless Steel Guard at Product Discharge.
Specification
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Country of Origin
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Made in India
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Operation Mode
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Automatic
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Model Name/Number
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SKFE-027
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Brand
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SK
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Voltage
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415 V 50 Hz 4 Wire
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Capacity
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90-100 KG/Hour
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Power Consumption
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20 kW
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High Precision and Efficient OperationWith a screw length-to-diameter ratio of 30:1 and high-precision die head, this extruder delivers consistent melt quality and precise shaping of thermoplastic materials. The automatic feeder streamlines raw material input, while PLC control ensures stable, reliable process management. Minimal energy consumption and noise enhance user experience and operational efficiency.
Versatile Application and Durable BuildEngineered for versatility, this extruder handles various thermoplastics, including PVC, PE, and PP, with output speed ranging from 20-100 rpm and a production capacity of 80-120 kg/hr. Constructed from alloy steel and finished with a protective powder coat, it boasts a service life of at least 10 years, making it an optimal choice for long-term industrial use in plastic processing.
FAQ's of Single Screw Extruder:
Q: How does the automatic hopper feeder improve the extrusion process?
A: The automatic hopper feeder ensures continuous and consistent feeding of raw materials, reducing manual intervention and maintaining steady extrusion output. This results in enhanced efficiency and improved product uniformity.
Q: What types of plastic materials can be processed with this single screw extruder?
A: This extruder is suitable for processing a wide range of thermoplastics, including PVC, PE, PP, and other compatible materials, making it versatile for various plastic manufacturing needs.
Q: When should maintenance be performed on the extruder to maximize service life?
A: Regular maintenance, such as checking the gearbox, cleaning the screw and barrel, and inspecting heating and cooling systems, should be scheduled every few months or per usage hours as recommended in the manual. This helps ensure optimal performance and longevity, which is rated at 10 years.
Q: Where is this extruder typically installed and used?
A: The extruder is designed for industrial environments and is floor-mounted, making it ideal for use in plastic processing plants, manufacturing facilities, and factories seeking reliable, high-volume plastic extrusion.
Q: What are the benefits of a five-zone barrel heating system?
A: Having five heating zones provides precise temperature control along the barrel's length, which helps optimize plastic melting, improves extrusion consistency, and minimizes energy consumption and material overheating.
Q: How does the forced air cooling system enhance the extruder's operation?
A: The forced air cooling system efficiently dissipates heat from the barrel and screw, maintaining a stable processing temperature and preventing overheating. This safeguards product quality and extends machine life.
Q: What makes this single screw extruder energy efficient and low in noise?
A: The extruder uses a high-torque, low-noise gearbox and an energy-efficient 18.5 kW AC motor, keeping operational noise below 80 dB while also consuming less energy. This not only provides a quieter working environment but also lowers operational costs.