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Fully Automatic Kurkure Production Line
Fully Automatic Kurkure Production Line

Fully Automatic Kurkure Production Line

Price 2845000.00 INR/ Set

MOQ : 1 , , Set

Fully Automatic Kurkure Production Line Specification

  • Product Type
  • Snack Food Processing Machine
  • General Use
  • Kurkure, Cheetos, Nik Naks Production
  • Material
  • Food Grade Stainless Steel
  • Type
  • Fully Automatic Kurkure Production Line
  • Capacity
  • 100-150 kg/hr
  • Weight (kg)
  • 1500 kg
  • Computerized
  • Yes
  • Automatic
  • Yes
  • Control System
  • PLC (Programmable Logic Controller)
  • Power Source
  • Electric
  • Cooling Tunnel
  • Integrated Stainless Steel Cooling Tunnel
  • Power Consumption
  • 42 kW (approx)
  • Tunnel Working Temperature
  • Adjustable (Ambient to 45C)
  • Conveyer Belt Speed
  • Variable, up to 15 m/min
  • Air Compressor
  • 7.5 kW, 10 Bar
  • Forming Speed
  • 300-450 pieces/min
  • Voltage
  • 380V/50Hz, 3 Phase
  • Dimension (L*W*H)
  • 32000 x 1200 x 2400 mm
  • Feature
  • High Automation, Low Maintenance, Energy Efficient
  • Color
  • Stainless Steel Finish
  • Safety Features
  • Emergency Stop, Overload Protection
  • Cleaning
  • Easy Disassembly for Cleaning
  • Oil Spraying System
  • Continuous
  • Finish Product Size
  • Variable (according to die)
  • Frying System
  • Continuous Oil Fryer with Oil Filter
  • Noise Level
  • 65 dB
  • Installation Requirement
  • Flat, Level Floor and Industrial Power Supply
  • Extruder Type
  • Rotary Head Extruder
  • Heating Method
  • Electric/Optional Gas
  • Raw Material
  • Maize Grits (Corn) & Edible Oil
  • Cutter System
  • High-Speed Rotary Cutter
  • Operator Needed
  • 1-2 Persons
  • Lubrication
  • Automatic
  • Feeding System
  • Automatic Ribbon Blender Feeder
 

Fully Automatic Kurkure Production Line Trade Information

  • Minimum Order Quantity
  • 1 , , Set
  • Payment Terms
  • Cash Advance (CA), Cash in Advance (CID)
  • Supply Ability
  • 5 Sets Per Month
  • Delivery Time
  • 30 Days
  • Main Export Market(s)
  • Asia, Australia, Central America, North America, South America, Eastern Europe, Western Europe, Middle East, Africa
  • Main Domestic Market
  • All India
 

About Fully Automatic Kurkure Production Line

We are the manufacturer of Kurkure Production Line and considered to be one of the most profound & prominent manufacturers and exporters of Kurkure Production Line 80 - 90 kg from Noida,India. A Kurkure Production Line refers to the machine used in the production process of Kurkure, a popular crunchy snack. Kurkure is made from cornmeal, rice, and other ingredients, and the extruder plays a critical role in shaping the snack into its signature crispy texture.

In more technical terms, the Kurkure Production Line is a type of food processing unit that forces a mixture of ingredients through a die to create shapes and textures, often with heat and pressure. For Kurkure, the ingredients are cooked and expanded under high pressure, forming the puffy, crunchy snacks.

Here's how the Kurkure Production Line generally works:

  1. Mixing: Ingredients such as cornmeal, rice flour, and seasonings are mixed together in precise proportions.

  2. Extrusion: The mixture is fed into the extruder, which consists of a barrel with a rotating screw. The screw applies pressure and heat to the mixture, causing it to expand as it exits the die. This is where the characteristic puffed texture of Kurkure is created.

  3. Shaping: The die determines the shape of the snack, and it can create various designs (often spiral or stick-like shapes).

  4. Cutting and Cooling: After extrusion, the snacks are cut into pieces and typically undergo a cooling process before they are fried or baked.

The machine is widely used in industries for preparing kurkure in bulk quantity. Our offered Kurkure Production Line is manufactured wisely at our state of the art production unit by implementing advanced technology. Only quality tested raw materials and components are used for engineering these machines. Our machines are offered to our clients at cost effective prices. Our target markets are UttarPardesh, Bihar, West Bengal, Maharastra, Jammu and Kashmir, Uttarakhand, Rajasthan, Haryana, Punjab, Noida, Ghaziabad, Delhi, New Delhi, Rohtak, Sonipat, Kundli, Meerut, Agra, Kanpur, Lucknow, Ranchi, Patna, Jammu, Jaipur, Neemrana, Alwar, Jodhpur dhuburi, dibrugarh, dispur, guwahati, jorhat, nagaon, sivasagar, silchar, tezpur, tinsukia, Itanagar, Siliguri, chandigarh, patna, darbhanga, Muzaffarpur, Bhagalpur, delhi, faridabad, ghaziabad, dehradun, noida, greater noida, sonipat, karnal, rohtak, bhiwani, bhiwadi, Hapur, Kundli, muzzafarnagar, meerut, kanpur, lucknow, Patiala, Amritsar, Ludhiana, Bhatinda, jalandar, Kapurthala, Hoshiarpur, Moga, Gurgaon, Panipat, Hisar, Ambala, JInd, Panchkula, Sirsa, Bahadurgarh, Jhajjar, Ambala, Neemrana, Agra, Aligarh, Bareilly, Saharanpur, Bahraich, Etawah, Mathura, Jaunpur, amroha, mirzapur and we are also dealing in export markets like middle east, africa, USA, Australia, Europe, ASIA.

Specification

Country of Origin

Made in India

Usage/Application

Industrial

Production Capacity

200 KG/Hour

Capacity

200 KG/Hour

Voltage

415 V

Model Name/Number

SKFE-010

Frequency

50 Hz

Material

Stainless Steel

Type Of Namkeen

Kurkure, Cheetos, Corn Stick

Automation Grade

Automatic



Seamless High-Capacity Production

Handle continuous snack production at scales of 100-150 kg/hr with this fully automated line. An automatic ribbon blender feeder ensures uniform material input, while the integrated cooling tunnel and continuous oil fryer streamline operations for uninterrupted output. This robust layout is built for manufacturers aiming for consistently high productivity with minimal downtime.


Precision and Flexibility at Every Stage

Control product size and texture with the rotary head extruder and variable forming speeds ranging from 300-450 pieces per minute. The line supports die changes for product variety, and the conveyor speed is adjustable up to 15 m/min. PLC controls offer user-friendly operation and real-time monitoring, making it simple to run and adapt the line to specific production requirements.


Designed for Efficiency, Safety, and Hygiene

A stainless steel finish not only assures food-grade standards but also simplifies routine cleaning with easy disassembly. High-level automation reduces maintenance needs and operator fatigue, while safety is reinforced by emergency stop and overload protection features. Its energy-efficient components, including options for electric or gas heating, lower operational costs over time.

FAQ's of Fully Automatic Kurkure Production Line:


Q: How does the fully automatic Kurkure production line operate?

A: The production line blends maize grits and edible oil automatically using a ribbon blender feeder, which are then conveyed to the rotary head extruder for shaping. After cutting with the high-speed rotary cutter, snacks are fried in a continuous oil fryer, coated using an oil spraying system, and cooled in an integrated tunnel-all controlled by a PLC system for efficient, hands-free operation.

Q: What raw materials can be used on this production line?

A: This line is optimized for maize grits (corn) and edible oil as the primary raw materials. Food-grade stainless steel construction maintains product quality and safety, ensuring suitability for a range of extruded corn-based snacks like Kurkure, Cheetos, and Nik Naks.

Q: When should the production line be cleaned and how easy is it to maintain?

A: Routine cleaning is recommended daily or between different product batches to maintain hygiene. The machinery is designed for easy disassembly, making cleaning simple and minimizing downtime. Low-maintenance design and automatic lubrication reduce the frequency of service interventions.

Q: Where should the production line be installed for optimal performance?

A: Install the machinery on a flat, level floor and ensure access to an industrial power supply (380V/50Hz, 3 Phase). Proper site preparation helps maintain optimal machine performance, operational safety, and product consistency.

Q: What benefits does this automated production line offer manufacturers?

A: Manufacturers benefit from high-capacity output, reduced labor costs, consistent snack quality, and the flexibility to customize product size and shape. The high automation level, energy efficiency, integrated safety systems, and minimal noise ( 65 dB) create a productive and operator-friendly environment.

Q: How is product size and cooking controlled during the process?

A: Product size is determined by the die fitted in the rotary head extruder, which can be easily changed for different snack shapes or dimensions. The frying temperature is adjustable, and the conveyor belt speed can be set up to 15 m/min to fine-tune cooking and cooling times as per product specifications.

Q: What safety features are included in the production line?

A: The system includes emergency stop functions and overload protection, ensuring operator safety and the protection of machine components during operation. These safeguards provide peace of mind for continuous manufacturing environments.

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